Tobacco Asia

July/August 2025 - Vol 29-No 4

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54 tobaccoasia Issue 4, 2025 July / August tailed to survive the embossing process," Goddard acknowl- edged. "But we almost always find a compromise. Our clients understand that function must complement form." Collabora- tive iterations allow Nautilus to maintain the visual intent while enhancing the feature's resilience. Once a design is finalized, Nautilus delivers the optimized master files to Arden Dies. This seamless handoff underscores a well-practiced synergy; Arden's familiarity with Nautilus' design language ensures that the artistic vision translates flawlessly into physical tooling. The result is a security feature that is highly ef- fective, customizable, and tamper-resistant. Arden Dies Ltd.: – Precision Engineering Meets Functional Elegance Founded in 1964 and based in Stockport, UK, Arden Dies Ltd. is a name synonymous with technical mastery in the world of packaging tools. With additional facilities in Redditch (UK), Charlotte (USA), and Poznan (Poland), Arden is well positioned to serve global clients with speed and precision. They are known for their expertise in die-making and precision engraving for folding cartons, corrugated packaging, food and pharmaceutical applications… and tobacco, vape, and heated tobacco product packaging, of course. At the heart of Arden's current innovation drive is its col- laboration with Nautilus on hidden image embossing. "We use a fine pattern emboss integrated into a larger deboss image," said Julian Homer, Arden's commercial manager. "The vis- ible deboss might be a logo or a bold icon, but within that, we embed a pattern that's invisible to the naked eye. Only with a special lens—rotated slightly—will one or two hidden images emerge." This layered approach allows for dual authentication elements, further strengthening the anti-counterfeit barrier. A deboss applied to carton substrate; the hidden image is still invisible. Credit: Arden Dies Ltd. / Nautilus Ltd. The same deboss, when observed under a special lens, now reveals the hidden image. It is important to note that the hidden image effect is not due to "invisible ink," but the hidden image was actually engraved into the plate itself, of which it is an integral part. Credit: Arden Dies Ltd. / Nautilus Ltd. Enhancing security without disrupting aesthetics This design philosophy is significant: while holographic stick- ers and barcodes may alert consumers to authenticity, they also disrupt packaging aesthetics and are often targets for replication or removal. Hidden image embossing, by contrast, blends seam- lessly into the packaging. "From a distance, the packaging just looks elegant and tactile," Homer explained. "But up close and with the right tool, it becomes a security feature." While Nautilus controls the intellectual property of the hidden image designs, Arden takes on the role of precision manufacturer. "We use master files from Nautilus and engi- neer them into engraved tooling," said Homer. "Our ability to produce these tools in Europe and the US, and distribute glob- ally through Marbach, ensures clients get high-quality solutions wherever they are." Marbach Group: Global Reach and Market Integration Marbach Group, headquartered in Heilbronn, Germany, has a long legacy in die-cutting tools and packaging technology. Mar- bach Asia Pacific Sdn Bhd, the group's regional base in Shah Alam, Malaysia, serves as the key interface between engineering excellence and market needs across Southeast Asia and beyond. "We are essentially the selling point and system integra- tor," explained Markus Stegmann, c.e.o. of Marbach Asia Pa- cific and the group's business director tobacco. "We combine Arden's embossing or debossing tools with our die-cutting platforms, and deliver the entire solution to the end custom- er." With its intimate knowledge of production environments and client expectations, Marbach ensures that the security fea- tures are implemented without interrupting the broader pack- aging workflow.

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