Issue link: http://read.dmtmag.com/i/96778
Play It Safe Raise the Standard of Your Forklift Safety and Compliance Program What your employees don't know could really hurt them. BY RANDY DOMBROWSKI Forklifts (or "powered industrial trucks" as described by OSHA) come in a variety of styles depending on intended purpose and operating environment. What is consistent across all uses is the need for a clear understanding of forklift capabilities and safety training for operators. Far too many operators are killed or seriously injured annually from forklift-related accidents. Although many factors contribute to these mishaps, two of the most common are inadequate operator training and improperly modified forklifts. So why are these preventable issues resulting in fatal accidents? Let's review the following scenario that is based on an actual event: A salesperson was using a sitdown-type forklift to move equipment attachments on display outside to a storage warehouse. While navigating an inclined ramp to enter the warehouse, the load shifted, causing the forklift to begin tipping to its side. The salesperson attempted to jump from the tipping forklift and was killed when the overhead guard pinned him to the ground. He was not wearing the seat belt and was previously trained but inexperienced. A follow-up investigation by state officials determined the forklift had illegally modified forks and overall was in need of repair. A subsequent lawsuit by the estate of the salesperson was settled for $2.5 million. Issues and Risks The investigation into this case identified several issues. Service personnel modified the fork ends by drilling holes so a hitch-ball assembly could be used as well as steel pins for "hoisting" items with chains. Use of this modification caused one of the forks to bend downward over 24 | www.cedmag.com | Construction Equipment Distribution | December 2012 time and slightly offset the balance of the load's center of gravity. Also, training deficiencies were found – the salesperson did complete initial operator training during his new hire orientation five years prior but received no refresher training. He was an infrequent user of the forklift and his inexperience and lack of ongoing training were contributors to the accident. Prevention Strategies To help prevent accidents similar to this scenario, your dealership should implement the following practices when establishing forklift operation guidelines: Ensure that appropriate operator training is provided before an employee is allowed to operate. Specific training needs to include loading, seatbelt use, handling/ operation principles of the specific